1. Industry Overview: Trends & Growth of Reactive Dye Powder
The global reactive dye powder market has witnessed rapid advancements driven by sustainable fabric processing, high color fastness requirements, and an increased demand for eco-friendly solutions. Estimates suggest the worldwide market size for reactive dyestuff will reach USD 6.3 billion by 2028, with a healthy CAGR of 6.8% (source: Grand View Research).
- Key Segments: textile reactive dyes, reactive garment dye, advanced fiber dyeing.
- Growth Drivers: energy-saving dyeing, low salt exhaust technology, stricter environmental compliance (ISO 14001).
- Market Shift: 54% of premium apparel exporters have shifted to reactive dye powder for superior performance and sustainability by 2023.
Modern textile factory utilizing advanced reactive dye powder lines for sustainable coloring
2. Technical Specification & Parameters: What Sets Reactive Dye Powder Apart?
Reactive Dye Powder
- Chemical Type: Reactive
- Molecular Weight: 350–800 g/mol
- Color Fastness: 4–6 (ISO:105-C10)
- Applicable Fibers: Cellulose (cotton, viscose), wool, polyamide blends
- Solubility: High in water
- pH Range: 10.5–11.2 (application)
- ISO Compliance: 9001, 14001
- Primary Use: Textile, garment dyeing
- Average Particle Size: 8–15 μm
High Quality Natural Printing Paste 90% CAS 9005-38-3
- Purity: ≥90% (tested by HPLC)
- Viscosity: 40,000–80,000 cps
- Moisture Content: ≤7%
- pH: 6.5–7.5
- ISO Standard: 22716, 14001
- CAS No.: 9005-38-3
- Certification: OEKO-TEX, ZDHC Level 3
- Typical Use: High-end textile & garment dyeing
Technical Parameter Table for Leading Reactive Dye Powder Brands
Brand |
Color Strength (%) |
Purity (%) |
Water Solubility (%) |
pH (App.) |
Color Fastness |
Exhaustion Rate (%) |
Major Certification |
Pezetech |
99 |
≥90 |
99 |
11.0 |
5–6 |
85 |
ISO 9001, ZDHC |
ReactiveX |
97 |
≥88 |
95 |
10.8 |
4–5 |
78 |
OEKO-TEX |
Dyewell |
96 |
≥87 |
94 |
10.9 |
5–6 |
82 |
ISO 14001 |
3. Manufacturing Flow: How is Reactive Dye Powder Made?
Schematic: Steps in reactive dye powder production (see descriptions below)
- Raw Material Preparation: Cellulose and chromophore acids precisely weighed.
(ISO 9001: Particle Size QC)
- Condensation Reaction: Controlled reactor temperature at 65–85°C, pH monitored for optimal linkage of reactive groups.
- Filtration & Washing: Multi-stage filtration ensures impurity removal, achieving purity >90%.
- Spray Drying: Atomization converts solution to powder — consistent particle size (8–15μm).
- Quality Inspection: Follow ISO:105-C10 for color fastness, checked via HPLC for chemical structure integrity.
- Packing & Storage: Packed under inert atmosphere to prevent degradation, sealed in moisture-proof bags.
*Process adheres to ISO 22716 and ANSI textile chemical safety standards
Automated process line in a reactive dyestuff manufacturing facility
4. Comparative Analysis: Reactive Dye Powder vs Other Dye Types
Features |
Reactive Dye Powder |
Direct Dye |
Vat Dye |
Covalent Bonding |
Yes |
No |
No |
Color Fastness |
4–6 |
3–4 |
5–7 |
Eco-friendliness |
High (Low salt, ZDHC Level 3) |
Medium |
Medium |
Labor Productivity |
High (auto liquid feed OK) |
Moderate |
Low (multiple steps) |
Process Time |
2–4 hours |
2–3 hours |
4–6 hours |
ISO/ANSI Compliance |
ISO 9001, 14001, ZDHC |
ISO 9001 |
ISO 9001 |
Cost-efficiency |
Excellent (yield: >85%) |
Moderate |
Lower yield |
*Performance reference: ISO:105 textiles color fastness scale, ZDHC MRSL environmental standards
5. Advanced Customization Solutions
Leveraging in-house R&D and ISO-certified manufacturing, Pezetech offers custom formulations for specific textile reactive dyes and reactive garment dye applications:
- Color Matching: 1200+ color shades, delta-E < 2 standard, reproducible batching.
- Functional Additives: Anti-microbial, UV-blocking, non-formaldehyde finish.
- Batch Customization: MOQ: 500kg, customized granulation for automated dosing.
- Certifications: All custom solutions follow ISO 22716 production, ZDHC Level 3, and meet OEKO-TEX eco-passport requirements.
- End-use Industry: Apparel, home textiles, technical fabrics (stone wash denim, performance wear, automotive interiors).
Eco-friendly reactive garment dye in use for denim and performance wear
6. Real-World Application Cases: Driving Value Across Industries
Case 1: Sustainable Garment Dyeing
Challenge: A leading sportswear brand needed vibrant, fade-resistant colors for high-performance clothing, while meeting ZDHC discharge limits.
Solution: Implemented Pezetech
reactive dye powder, achieving 96% color uniformity at 15% less energy consumption.
Outcome: Won OEKO-TEX® Sustainable Textile Award 2023.
Case 2: Technical Textiles (Automotive)
Challenge: Car seat fabric supplier required UV-stable, abrasion-resistant colors with no offgassing (auto VOC standards).
Solution: Customized reactive dyestuff formula (ISO 14001/9001 certified), non-toxic, 92% colorfastness after 30k rubs.
Outcome: Adopted by tier-one OEM, cutting defect rate by 22%.
Case 3: Eco-Industrial Fabrics
Challenge: Oil & gas filter manufacturer needed dye resistant to acids and base washing.
Solution: Applied reactive dye powder with robust covalent bonding, confirming via ASTM-D1776 testing.
Outcome: Extended fabric life by 35%, earned supplier "Green Performance" badge.
7. Performance Visualization for High Quality Natural Printing Paste
8. Expertise FAQ: Professional Terminologies
Q1: What is the core material composition of reactive dye powder?
Answer: Reactive dye powder primarily contains chromophoric groups (anthraquinone, azo structures), reactive functional groups (such as monochlorotriazine or vinyl sulfone), and high-purity stabilizers for storage.
Q2: How is the color fastness of reactive dyestuff measured?
Answer: Measured via ISO 105 test series; fastness grades range from 1 (poor) to 6+ (excellent). Pezetech products regularly achieve 5–6, confirmed by Q-Lab spectrophotometry.
Q3: Are there standard particle sizes for reactive garment dye powders?
Answer: Yes, optimized for 8–15μm. Finer sizes (
Q4: What are the key ISO certifications for reactive dyeing operations?
Answer: ISO 14001 (environmental), ISO 9001 (quality), ISO 22716 (GMP for chemicals), OEKO-TEX® for eco-passport compliance.
Q5: Can reactive dye powder be used for both exhaust and continuous dyeing?
Answer: Absolutely. Products are engineered for versatility, seamless integration in batch (exhaust), pad-batch, pad-steam, and pad-dry continuous operations.
Q6: How is proper storage and shelf-life ensured?
Answer: Controlled humidity (<55%), moisture-proof packaging, inert gas blanketing. Typical shelf-life: 24–30 months after production.
Q7: What are the recommended application industries?
Answer: Apparel, home textiles, technical fabrics (filtration, flame-retardant), automotive interiors, industrial geo-textiles, petrochemical filtration media.
9. Delivery, Warranty & Customer Service
- Lead Time: 8–15 workdays for standard orders; custom batch: 18–25 days.
- MOQ: 500kg (reactive dye powder), supports LCL/FCL shipping.
- Warranty: 18 months against quality and performance failure, with re-blending or replacement service guarantee.
- Support: 24/7 technical support, application troubleshooting, on-site training for large clients.
- Compliance: All shipments furnished with MSDS, COA, REACH, and ISO certificates.
10. Frequently Asked Questions (FAQ)
Q: Does Pezetech reactive dye powder meet European chemical regulations?
A: Yes, compliant with REACH, ZDHC MRSL, OEKO-TEX® Annex 6, and ISO 14001.
Q: What is your after-sales service model?
A: Dedicated technical consultant, lifetime process support for customer dye rooms. Remote and on-site options.
Q: Can you support pilot trial batches for custom shades?
A: Yes. Pilot sample batches as low as 10kg are available for proofing and customer validation.
Q: What safety tests are performed on the product?
A: Chronic toxicity, skin/eye irritation, EN71-3, formaldehyde-free confirmation per Intertek standard.
Q: Do you offer CSR, ESG, and sustainability reports?
A: Yes. All documentation supplied upon request; ESG reporting integrated since 2020.
11. Summary: Your Trusted Choice for Reactive Dye Powder
Pezetech's reactive dye powder and High quality natural printing paste 90% CAS 9005-38-3 with good price sets an industry benchmark. It outperforms competitors with superior color fastness, exhaustive compliance, and eco-management verified by third-party labs. Applications range from high-fashion garment dyeing to industrial-technical textiles—delivering lasting value, reduced environmental impact, and remarkable cost-effectiveness.
Empower your production with best-in-class textile reactive dyes, custom-engineered for your application needs. For detailed technical consultation or to request a data sheet, visit the official product page:
High quality natural printing paste 90% - Pezetech.
References:
[1] “Recent Innovations in Reactive Dye Manufacturing & Application,” Journal of Textile Engineering, Apr 2023. (
https://www.tandfonline.com/toc/ttee20/current)
[2] Textile Dyeing Forum, “Reactive Dye Powder Trends and Best Practices.” (
TextileForum.com)
[3] Grand View Research, "Technical Textile Dyes Market Size & Share Report." 2023.